When to Wrap Pork Butt?

 when to wrap pork butt

If you're cooking a Boston butt or pork shoulder for BBQ, one important aspect of the cooking process is knowing when to wrap the meat. Wrapping the pork butt is crucial to ensure that it stays juicy and tender.

The best time to wrap pork butt is when the internal temperature of the meat reaches 150 to 170 degrees Fahrenheit. This temperature range is usually reached after a few hours of smoking the pork butt on a grill or smoker.

By wrapping the pork butt at this stage, you can help lock in moisture and ensure that the meat stays juicy throughout the rest of the cooking process. Wrapping also helps to speed up the cooking process (cook time) and infuse the meat with more smoke flavor.

Overall, knowing when to wrap pork butt is essential to achieving the best results when smoking this popular cut of meat for BBQ. So, keep an eye on the internal temperature and wrap it up when it hits that sweet spot for optimal flavor and tenderness.

What is Pork Butt?

Pork butt also known as Boston cut is a piece of meat that is popular for making pulled pork, a classic dish in southern US cuisine. Contrary to its name, it is not actually taken from the rear end of the pig, but rather from the upper shoulder of the front leg. This cut of pork contains a good amount of fat and connective tissue, which makes it ideal for smoking meat. 

During the smoking process, the fat and connective tissue break down slowly, creating a tender and flavorful meat that is perfect for pulling apart. While bone-in pork butt is often used for smoking, boneless pork butt is also an option, as long as it has enough marbling and connective tissue for the smoking process to work effectively.

Why Do You Wrap Pork Butt in the First Place?

When smoking a pork butt, it's common practice to wrap the meat in foil or butcher paper at some point during the cooking process. There are several reasons why this is done, including:

  1. Moisture retention: Wrapping the pork butt helps to keep moisture locked in during the long cooking process. Without a protective layer, the meat can dry out and become tough, making it less enjoyable to eat.

  2. Tenderization: Wrapping the pork butt also helps to break down the connective tissue in the meat, which can be tough and chewy. The steam created by the wrapped meat helps to tenderize the meat and make it more enjoyable to eat.

  3. Bark development: The bark, or outer layer of the pork butt, is an important aspect of the flavor profile of the finished product. Wrapping the meat can help to develop a rich, dark bark by trapping in smoke and moisture.

  4. Preventing the loss of juices: Wrapping the pork butt can help prevent the loss of juices that occur as the meat cooks. If the pork butt is not wrapped, the juices can leak out, making the meat dry and less flavorful. By wrapping the meat, the juices are kept in, creating a moister and more flavorful finished product.

However, there are also some potential drawbacks to wrapping a pork butt. If the meat is wrapped too early in the cooking process, it can create a steaming effect that can soften the bark and make it less crispy. Additionally, wrapping the meat can prolong the cooking time, as the meat will continue to cook and tenderize inside the wrapping.

How to Wrap the Pork Butt Using Aluminum Foil?

 aluminum foil

Now let's proceed to the steps on how to wrap a pork butt using aluminum foil when smoking it:

  1. Preheat your smoker to the desired temp for smoking pork butt.

  2. Once the pork butt has been smoked for a few hours, it's time to wrap it in foil. Place the pork butt on a sheet of foil that's large enough to fully wrap around the meat.

  3. If desired, you can also add a splash of apple cider vinegar or other liquid to the foil before wrapping the pork butt. This can help to keep the meat moist and add some extra flavor.

  4. Wrap the pork butt tightly in the foil, making sure that there are no holes or gaps where steam can escape.

  5. Place the wrapped pork butt back in the smoker and continue cooking until the desired internal temperature of the pork butt is reached.

  6. Once the pork butt has reached the desired temperature, remove it from the smoker and let it rest in the foil for at least 30 minutes. This will allow the temperature to even out and the juices to redistribute throughout the meat.

How to Wrap Your Pork Butt Using Butcher Paper?

 butcher paper

Image Credit to: Broil King

Now that you know how to wrap pork butt in foil, let's now talk about the alternative method of wrapping it in butcher paper. Butcher paper is a popular choice among pitmasters who want to give their pork butt a bit more of a smoky flavor, as the paper allows for more smoke to penetrate the meat. Here are the steps to wrap your pork butt in butcher paper:

  1. Start by laying a large sheet of heavy-duty butcher paper on a counter or table. Place the pork butt in the center of the paper, fat side down.

  2. Fold the sides of the paper up and around the pork butt, ensuring that all sides are securely wrapped and sealed. Make sure to leave some room around the pork butt to allow for air flow.

  3. When the sides are securely wrapped and sealed, turn the pork butt over and repeat the process on the other side.

  4. Make sure that all sides are tightly sealed around the pork butt to prevent any juices from leaking out.

  5. Finally, tie the ends of the butcher paper together with butcher's twine or kitchen string so that the pork butt is securely wrapped.

Regardless of whether you use butcher paper or foil, the ultimate goal when smoking a pork butt is to achieve the desired meat temperature. This will give the pork butt the perfect tenderness and flavor that you're looking for. However, it's important to be patient and not remove the pork butt too early.

If you remove the pork butt too early, it may not have reached the desired internal temperature, which can result in tough, chewy meat. On the other hand, if you leave the pork butt in the smoker for too long, it may become dry and overcooked. That's why it's important to keep an eye on the meat temperature and use the right time to wrap pork.

How to Check the Internal Temperature of Pork Butt?

To ensure that you're cooking your pork butt at the right temperature, it's important to use an instant-read thermometer to check the internal temperature of the meat. To check the temperature, simply insert the thermometer probe into the thickest part of the pork butt, being careful not to touch any bones. The thermometer should give an instant reading of the meat's internal temperature.

As you want your pork butt to reach an internal temperature of around 195-205°F, it's important to keep checking the temperature throughout the cooking process to ensure that it is on track. By monitoring the temperature and adjusting your cooking time as needed, you can ensure that your pork butt turns out perfectly cooked every time.

When to Unwrap Pork Butt?

Once the pork butt has reached the desired internal temperature, it's time to consider whether or not to unwrap it. Some pitmasters prefer to leave the pork butt wrapped while it rests, while others prefer to unwrap it to allow the bark to crisp up. If you prefer a crispy bark, carefully unwrap the pork butt from the foil or butcher paper and place it back on the smoker or grill for a few minutes to crisp up the bark.

Once the bark is crispy, remove the pork butt from the heat and let it rest for 10-15 minutes before serving. This allows the juices to redistribute throughout the meat and ensures that it is tender and flavorful. 

Does The Wrapping Process Affect The Flavor Of The Pork Butt?

The wrapping process can certainly affect the flavor of the pork butt when smoking it. When wrapped at the right time, the foil or butcher paper can trap the fat, juices, and smoke flavor from the dry rub and apple cider vinegar to retain the pork's delicious juiciness.

This can help to enhance the flavor of the meat and create a richer, more flavorful finished product. Additionally, the wrapping process can help to develop a nice bark by trapping in smoke and moisture. By experimenting with different wrapping techniques and finding what works best for you, you can create a perfectly cooked pork butt with the ideal balance of flavor and tenderness.


In conclusion, wrapping your pork butt can help to create a tender and flavorful finished product when smoking it. Whether you choose to use foil or butcher paper, it's important to wrap the meat at the right time and monitor the temperature closely to ensure that it's cooked to perfection.

After cooking, it's recommended to allow the meat to rest before serving, which allows the juices to redistribute throughout the meat for optimal flavor and tenderness.

Additionally, it's worth noting that you can also wrap your brisket using the same techniques. And when it's time to serve, consider using wooden cutting boards, which not only look beautiful but also help to prevent the meat from slipping and sliding around. By following these tips, you can create a delicious and impressive dish that is sure to be a crowd-pleaser.